What AVIRAL Does

An AI-driven autonomous inventory management platform that fuses robotics, computer vision, and real-time analytics to create a self-updating digital twin of the warehouse.

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01

Autonomous Drones

Execute programmed flight paths across racks and aisles, scanning hundreds of pallets per hour using AI-based SLAM and LiDAR depth sensing for safe navigation.

Indoor Autonomy

LiDAR + vision SLAM for GPS-free localization; no infrastructure changes required

150–200 Pallets/Hour

High-resolution cameras capture barcodes, labels, and shelf state with redundancy

Safety First

Obstacle avoidance, emergency return-to-dock, geofenced routes; supervised at <0.25 FTE load

02

Computer Vision + OCR

High-resolution cameras and deep-learning models identify barcodes, labels, and SKUs with 99.9% accuracy, even in poor lighting or complex layouts.

YOLOv8 + OCR Pipeline

Real-time barcode detection and text recognition running on NVIDIA Jetson-class edge compute

Quality Control Layer

Blur detection, duplicate-frame rejection, checksum validation performed locally before data leaves drone

Adaptive Learning

Models continuously retrain on edge cases; 99.9% accuracy even with damaged or rotated labels

03

Edge + Cloud Analytics

Onboard GPU modules perform real-time inference; verified data streams instantly to the AVIRAL Cloud, where it is reconciled with WMS/ERP databases.

Edge Processing

NVIDIA Jetson runs inference at the edge; only verified, high-confidence data transmitted to cloud

AI Reconciliation

Cloud engine matches captured IDs against WMS, highlights misplacements, discrepancies, aging/expiration risks

Exception Engine

Generates prioritized task queues for managers instead of raw data dumps

04

Live Digital Twin Dashboard

The system continuously updates a 3D map of every rack and pallet, creating a proof-based audit trail accessible from any site in real time.

Real-Time 3D Model

Every pallet, every bay represented with photo + scan evidence; live freshness indicators

Multi-Site Aggregation

Supports enterprise rollouts with aggregated reporting and site benchmarking

Audit-Ready Trail

Every scan stored with metadata (pallet ID, location, timestamp, photo) for recalls, audits, disputes

How AVIRAL Works

A continuous, autonomous loop that turns physical reality into actionable intelligence

1

Deploy - Site Setup & System Integration

2-4 weeks | No racking changes, no IT overhaul

Hardware Installation

Drone docking station (charging + data link) installed in safe corner of warehouse; geofences and no-fly zones configured

Initial Mapping

One supervised flight maps aisles, racks, heights; spatial data stored locally on drone

WMS Integration

API connectors link to SAP, Manhattan, BlueYonder, etc. Data schemas (ASN, SKU, pallet IDs) synced automatically

Security

Role-based SSO access, secure MQTT/HTTPS protocols for all data streams

2

Scan - Autonomous Flight & Edge Capture

150-200 pallets/hour | Off-hours operation

Full Autonomy

Drones plan and fly pre-defined routes using LiDAR + vision SLAM (no GPS required), obstacle avoidance built-in

High-Speed Capture

High-resolution cameras + laser range sensors detect barcodes, labels, and shelf state at 150–200 pallets/hour

Edge AI Processing

NVIDIA Jetson runs YOLOv8 + OCR pipeline onboard; blur detection, duplicate rejection, checksum validation before transmission

Safety Protocols

Emergency return-to-dock, real-time monitoring; single operator supervision at <0.25 FTE load

3

Analyze - Cloud Inference & Reconciliation

<1 hour data latency | Real-time exceptions

Encrypted Transmission

Data encrypted and sent to cloud (or on-premise edge node if required), TLS 1.3 secure channels

AI Reconciliation

Captured IDs matched against WMS; system highlights misplacements, discrepancies, aging/expiration risks

Digital Twin Update

3D spatial model continuously updated every pallet, every bay with photo + scan evidence

Exception Engine

Workflows generate prioritized task queue (re-slotting, adjustments), instead of raw data dumps

4

Act - Operational & Financial Integration

Instant WMS sync | Audit-ready trail

WMS Sync

Exceptions pushed directly into WMS tasks for resolution (re-slotting, adjustments), bi-directional data flow

Finance View

Real-time "inventory truth" for controllers → faster month-end closes, reduced shrink reserves

Operations Dashboard

Supervisors see live dashboards: freshness indicators, labor savings, exception heatmaps across sites

Audit Log

Every scan stored with metadata (pallet ID, location, timestamp, photo), verifiable proof for audits, recalls, disputes

What Makes AVIRAL Different

We deliver the audit-grade truth layer competitors can't match

✓ Multi-Platform Autonomy

Our software works with multiple drone OEMs; you're not locked into proprietary hardware

✓ Full 3D Mapping

LiDAR + Vision fusion creates precise spatial models; competitors rely on 2D images

✓ Live Digital Twin

3D interactive dashboard with proof-backed data; not just barcode counts

× Fixed Cameras

Competitors use fixed cameras limited coverage, blind spots at high racks

× Proprietary Hardware

Competitors lock you into their drones high CapEx, vendor dependency

× Ground-Only

AMRs can't reach tall racks or fly over obstacles slower, limited reach

See AVIRAL in Action

Schedule a technical deep-dive with our robotics team or request a pilot program for your facility.